COLLECTION

Custom Envelopes & Mailers

Best for
Product launches and press mail-outs, Event invitations and delegate packs, Retail and hospitality campaign drops, Catalogues, lookbooks and sample dispatches
Branding options
One-colour silkscreen or pad print on selected models, Four-colour process print on selected foil bag envelopes, Digital print on the DL envelope magnet, Unprinted foil formats are also available
Popular styles
Mirror and coloured foil, Foil-laminated film, Translucent glassine vellum, Bubble-lined foil
MOQ
From 100 units, depending on the item
Delivery
New Zealand-wide; freight quoted per order
Price range
From NZ$0.73 ex-GST at volume — exact price by quantity on each product
Lowest From price
DL Envelope Magnet — Mail-Out Fridge Format — from NZ$0.73 ex-GST
Fastest turnaround
Silver Foil Postcard Envelopes — Snap Lock Mailers — 2–5 weeks · from NZ$1.23 ex-GST
Premium pick
Silver Foil A4 Envelope with Clear Front (Unbranded) — from NZ$2.03 ex-GST
Proof
Free digital proof before production, on every order
Setup fee
No setup fee on 8 of these 13 lines
Checked
Prices verified 28 Sept 2026 · stock levels refreshed 23 Oct 2026 (Sydney time)
Also searched as
custom envelopes, branded mailers, printed envelopes, direct mail merchandise, logo postcards

Sense2 supplies custom envelopes and branded mailers for invitations, catalogues, samples and campaign packs. Choose from mirror foil, translucent glassine vellum, foil-laminated film or bubble-lined foil formats, depending on the model. Some products support one-colour, process or digital printing, while others are supplied unprinted. Confirm dimensions, closure, print area and colour treatment before approving artwork for your printed envelopes.

13 products match this collection.

Why promotional custom envelopes & mailers work — what the research says

  • Of US consumers hold a positive opinion of promotional products — a higher share than for TV, internet, mobile or social-media advertising.
  • Keep a promotional item because it is useful — usefulness beats looks, brand and novelty as the reason an item stays.
  • Would view an advertiser more favourably specifically after receiving a sustainable promotional item.

Source: ASI Global Advertising Impressions Study, 2026/2027 edition (US consumers) · All 19 product families · Compiled by Sense2 from the study's published tables · checked 23 Sept 2026. Category averages from a US consumer survey, not a forecast for any one product or campaign. Research provided by the Advertising Specialty Institute, ©2026.. Figures quoted as published; we do not adjust them.

How to choose

Start with the contents, not the finish. The DL magnet format travels in standard mail as a slim insert, while A5 and A4 mailers accommodate invitations, brochures and lookbooks without forcing folds. A3 formats leave room for presentation folders and swatch cards. If the pack has shape, compare a gusseted foil bag with a flat envelope. Snap-lock, peel-and-seal and self-seal closures suit different handover and postage routines.

Then inspect how the artwork will read on the selected surface. Ink over silver foil can appear deeper than it does on white stock, while a clear panel changes where the mark can sit. Keep small type and fine lines away from seams, closures and reflective areas. Branding options vary by product, and unprinted models cannot be treated as printable stock. Allow time for artwork checks, digital proof approval and packing decisions. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.

Compare your options

TypeBest forBrand feelTypical use
Mirror foil envelopeLaunch invitations and high-attention mail-outsReflective, graphic and ceremonialA4 brochures, catalogues and presentation pieces
Bubble-lined foil envelopeDispatches needing a cushioned inner layerColourful, tactile and gift-likeSmall products, samples and campaign parcels
Foil-laminated film bagFully designed campaign packagingControlled, polished and highly visualShaped packs, retail drops and unboxing pieces
Glassine vellum envelopeLightweight inserts and considered presentationTranslucent, paper-led and restrainedPrinted editions, folded garments and sample drops

Frequently asked questions

What is the cheapest product in Custom Envelopes & Mailers?

Right now DL Envelope Magnet — Mail-Out Fridge Format carries the lowest From price in this collection: from NZ$0.73 ex-GST. The From price is the unit price at higher quantities; the minimum order is stated on the product. Get the exact unit price for your quantity from its quantity breaks: https://sense2.co.nz/product/200652

DL Envelope Magnet — Mail-Out Fridge FormatDL Envelope Magnet — Mail-Out Fridge Format
What is the fastest product to get branded in Custom Envelopes & Mailers?

Silver Foil Postcard Envelopes — Snap Lock Mailers has the shortest production window in this collection: 2–5 weeks from artwork approval, from NZ$1.23 ex-GST. Production starts once you approve the proof; freight time depends on your destination and is quoted with the order. https://sense2.co.nz/product/4723

Silver Foil Postcard Envelopes — Snap Lock MailersSilver Foil Postcard Envelopes — Snap Lock Mailers
Which product in Custom Envelopes & Mailers suits executives or a more designed gift?

Silver Foil A4 Envelope with Clear Front (Unbranded) is the premium pick in this collection (from NZ$2.03 ex-GST) — the finish Sense2 recommends for leadership teams, board-level clients and milestone gifts. To compare it against the lowest-priced option, ask for both prices at your quantity. https://sense2.co.nz/product/4729

Silver Foil A4 Envelope with Clear Front (Unbranded)Silver Foil A4 Envelope with Clear Front (Unbranded)
What is the minimum order for custom envelopes & mailers?

Minimums start at 100 units in this range; each product states its own minimum order. Unit price depends on quantity, so ask for a stepped quote across the quantities you are weighing up.

How long does production take for custom envelopes & mailers?

Between 2–12 weeks from artwork approval, depending on the product — each product page states its own production window. Freight time depends on your destination and is quoted with the order.

Can I order a sample of Custom Envelopes & Mailers before placing a full order?

Samples for orders outside Australia are available on request. Send an enquiry with the product and your intended quantity — we confirm availability and quote the international freight before anything ships. Branded pre-production samples can also be arranged once an order is confirmed.

What are custom envelopes & mailers typically used for?

Most of this range is chosen for product launches and brand activations. Tell Sense2 the occasion, the recipients and the quantity and we will point you to the right pieces for the brief.

How do I choose the right envelope size?

Measure the packed contents, including folded edges and inserts, then allow room for the closure. The DL magnet suits slim mail pieces, while A5, A4 and A3 formats support progressively larger brochures, lookbooks and presentation contents.

Can every envelope be printed with our artwork?

No. Branding options vary by model. Selected products support one-colour pad or silkscreen printing, process printing, digital print or custom shapes; several foil formats are supplied unprinted. Confirm the print area, colours and closure at quote.

What affects the cost of direct mail merchandise?

The selected format, size, material, finish, artwork coverage and quantity tier all affect the current payable price. Minimum quantities vary by item, and setup fees and freight are quoted separately.

When should we plan a mail-out?

Allow time to settle the contents, check dimensions, prepare artwork and approve the digital proof before production. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.

What material and care details should we check?

Foil, film, bubble-lined foil and glassine behave differently in handling and transit. Check the individual product specification for surface, closure, capacity and storage guidance, especially when sending shaped or heavier contents.

How does ordering and proof approval work?

Choose the product, size and branding method, then provide artwork that matches the selected print area. Sense2 confirms the quote and setup fees, and a digital proof must be approved before production begins.

boxes lined up before morning

The venue is dark except for the loading bay. An events manager stands over a folding table, matching invitations to the right envelopes while the final boxes wait open beside the trolley. Mirror foil catches the strip light. Glassine shows the outline of a folded programme. A few packs need a clear front so the first card can do its work before the seal is opened. Each stack is checked for size, closure and legibility, then placed face up for the morning handover. By midnight, the room has become a map of arrivals: press kits, delegate mail-outs and launch pieces ready to travel. Find it. Love it. Brand it.

When people reach for these

  • Before a product launch

    Pack invitations, lookbooks or samples in a mailer that signals the campaign before it is opened.

  • During delegate preparation

    Sort event inserts into clear-front or foil envelopes so registration packs stay ordered through handover.

  • For a retail mail-out

    Send a compact catalogue, swatch card or offer piece in a format chosen around its actual contents.

Find it. Love it. Brand it.

Ready to build something people will actually keep?

Send us your product idea, quantity, logo, deadline and delivery location, and Sense2 can help you find promotional products, corporate gifts or branded merchandise that feel creative, useful and right for your audience.

Find it. Love it. Keep it.